Asahi Kasei launches membrane system to produce water for injection

Leveraging Microza™ expertise to enable lower energy consumption and higher water quality

Asahi Kasei launches membrane system to produce water for injection

Membrane system to produce water for injection (Source: Asahi Kasei)

Düsseldorf, Tokyo and New York – June 13, 2024 – Asahi Kasei has announced that in April 2024 it began selling a membrane system to produce WFI (water for injection), a type of sterile water that is used for the preparation of injections. The membrane system was developed as an alternative to the conventional distillation processes for the production of WFI by leveraging system design and development capabilities of Microza™ hollow-fiber membrane for water treatment and filtration of liquid products. By reducing the need to generate steam, this system enables lower CO2 emissions and lower costs in the production of WFI.

With its Microza™ hollow-fiber membrane, Asahi Kasei has provided membrane filtration solutions in a wide range of fields including pharmaceuticals, biotechnology, food processing, environmental protection, and water treatment. Pharmaceutical water, which is used in the pharmaceutical manufacturing process, is one application in which Microza™ has gained a strong reputation among customers for its high filtration performance and outstanding technical support.

The WFI membrane system is based on steam-sterilizable ultrafiltration (UF) membranes for water treatment that have been widely used in the pharmaceutical industry. Being designed by the membrane manufacturer, the system features a compact form and excellent operability. It offers various advantages compared to the conventional distillation processes, such as a reduced need to generate steam, resulting in lower CO2 emissions and energy costs. It also offers a simplified process with no need for cooling and condensing steam and enables higher water quality to be obtained. Previously published research with the same membranes (Steam Sterilizable UF Module & System) indicates an endotoxin removal rate of >99.999% compared to 99.9% with distillation.

By facilitating a transition from the traditional distillation processes to the membrane filtration processes, Asahi Kasei expects that the new system will allow its customers to reduce CO2 emissions while producing a stable supply of safer WFI for the pharmaceutical industry.

The system will be exhibited at PharmaLab Expo, June 26-28, 2024, at Tokyo Big Sight, booth #51-14.

https://www.interphex.jp/hub/en-gb/about/rd.html

More information on Microza

https://www.asahi-kasei.co.jp/membrane/microza/en

More information on the WFI membrane system

https://www.asahi-kasei.co.jp/membrane/microza/en/solution/pharmaceutical/

About Asahi Kasei

The Asahi Kasei Group contributes to life and living for people around the world. Since its founding in 1922 with ammonia and cellulose fiber businesses, Asahi Kasei has consistently grown through the proactive transformation of its business portfolio to meet the evolving needs of every age. With more than 48,000 employees worldwide, the company contributes to a sustainable society by providing solutions to the world’s challenges through its three business sectors of Material, Homes, and Health Care. Its Material sector, comprised of Environmental Solutions, Mobility & Industrial, and Life Innovation, includes a wide array of products from battery separators and biodegradable textiles to engineering plastics and sound solutions. For more information, visit https://www.asahi-kasei.com/

Asahi Kasei is also dedicated to sustainability initiatives and is contributing to reaching a carbon-neutral society by 2050. To learn more, visit https://www.asahi-kasei.com/sustainability/

Europe Contact

Asahi Kasei Europe GmbH

Sebastian Schmidt

sebastian.schmidt@asahi-kasei.eu

North America Contact

Asahi Kasei America Inc.

Christian OKeefe

christian.okeefe@ak-america.com

Bildquelle: Asahi Kasei

About Asahi Kasei

The Asahi Kasei Group contributes to life and living for people around the world. Since its founding in 1922 with ammonia and cellulose fiber businesses, Asahi Kasei has consistently grown through the proactive transformation of its business portfolio to meet the evolving needs of every age. With more than 48,000 employees worldwide, the company contributes to a sustainable society by providing solutions to the world’s challenges through its three business sectors of Material, Homes, and Health Care. Its Material sector, comprised of Environmental Solutions, Mobility & Industrial, and Life Innovation, includes a wide array of products from battery separators and biodegradable textiles to engineering plastics and sound solutions. For more information, visit https://www.asahi-kasei.com/ Asahi Kasei is also dedicated to sustainability initiatives and is contributing to reaching a carbon-neutral society by 2050. To learn more, visit https://www.asahi-kasei.com/sustainability/

Firmenkontakt
Asahi Kasei Europe GmbH
Sebastian Schmidt
Fringsstraße 17
40221 Düsseldorf
+49 (0)211 3399-2058
0172e90d0bc1719202abe46fd6c1a4361bd4e4c2
https://www.asahi-kasei.eu/

Pressekontakt
financial relations GmbH
Henning Küll
Louisenstraße 97
61348 Bad Homburg
+49 (0) 6172 27159 12
0172e90d0bc1719202abe46fd6c1a4361bd4e4c2
http://www.financial-relations.de